Turnkey Liquid-Based Cytology (LBC) Preservative Solution Filling Line

This production line is a fully automated Liquid-Based Cytology (LBC) preservative solution filling line custom-designed for the IVD medical industry, specifically tailored for 10ml reagent bottles and suitable for low-viscosity cell preservation solution liquids. The entire line consists of a bottle lifting and feeding machine, a dual-station filling and capping machine, a horizontal labeling machine, and an EasyCode inkjet printer, achieving fully integrated operation of automatic bottle feeding, dual-head high- precision peristaltic pump filling, automatic cap feeding and placement, servo capping, automatic labeling, and inkjet coding.

The entire machine is constructed of food-grade and medical-grade SUS304 stainless steel and is equipped with components from leading brands such as Delta/Mitsubishi PLCs, Weintek touchscreens, Airtac pneumatics, and Keyence optoelectronics. It boasts high filling accuracy, stable operation, and easy disassembly and sterilization, fully complying with medical reagent production hygiene standards. The entire line has a stable capacity of 50 bottles/minute and requires only one person for feeding and machine monitoring, making it the preferred complete production line equipment for mass production in biological reagent and medical testing companies.

Empty bottles are manually poured into the bottle replenishment lifting hopper, and caps are placed on the corresponding cap sorting tray. The bottles are automatically sorted out and enter the turntable in sequence, then enter the filling and capping stations in sequence. After the capping is completed, the finished products are output and automatically labeled. The whole process is controlled by PLC, and only one person is needed to replenish materials and inspect the machine.
1. GHALF-2-2 Dual-Station Filling and Capping Machine
2. Bottle lifting and feeding machine
3. GHTB-2 Horizontal Labeling Machine
4. EasyCode Ink jet Printer

1. This machine is specially designed for small-volume bottles, suitable for automatic bottle lifting, automatic bottle feeding, automatic filling, and automatic capping of low-viscosity liquids. It is a high-tech filling equipment integrating mechanics and electrical systems, with a high degree of automation. It is widely used in the food, pharmaceutical, and daily chemical industries for filling and capping small bottles. This system is specifically customized according to customer bottle types.

2. It adopts a dual-station high-precision peristaltic pump filling system, with PLC setting and control. The filling volume and number of bottles to be filled can be set through the touch screen on the machine. It has a large filling adjustment range, high precision, and is easy to operate.

Working process: Automatic bottle feeding → Bottle loading → Filling → Capping → Bottle discharge. The entire process is controlled by PLC. Product features:

1. Vibratory feeder cap feeding: fast bottle feeding speed, high pass rate, and easy cleaning of the vibratory feeder.

2. PLC control, peristaltic pump filling, and the use of imported pharmaceutical-grade silicone tubing: high filling accuracy, simple structure, easy disassembly, cleaning, disinfection, and replacement, and no pollution.

3. The robotic arm accurately places caps, and the dual-head servo capping mechanism prevents damage to bottle caps. It boasts a high capping success rate, and the torque can be adjusted via the touchscreen.

4. The main unit is constructed of durable 304 stainless steel.

5. It features a no-bottle, no-filling, no-capping, alarm for missing caps or bottles, and automatic stop for empty bottles or caps. It also includes an automatic count function upon door opening, smooth bottle loading and unloading, frequency conversion adjustment, and easy network integration.

6. The integrated design ensures accurate and rapid filling and capping while maintaining a small footprint and an aesthetically pleasing appearance.