Single-Drum 5-Gallon Filling Production Line For Soy Sauce, Vinegar, Cooking Wine, Edible Oil, Disinfectants, And Antifreeze.

Q: How does your filling production line guarantee filling accuracy?

We utilize a weight feedback control system powered by world-class hardware: Mettler-Toledo sensors integrated with a Siemens PLC. The process employs a “two-stage filling” technique: a rapid initial fill for efficiency, followed by a slow, precise drip as the target weight is approached. This ensures a stable accuracy of ≤± 0.2%, effectively eliminating compliance risks related to “insufficient net content.”

Q: What types of materials can this machine handle? Are there temperature limits?

The system is highly versatile and compatible with liquids of any viscosity or temperature. Whether it is thin disinfectants and antifreeze or viscous edible oils and sauces, the machine performs consistently. All material-contact parts are constructed from food-grade SUS316L stainless steel, meeting the most stringent hygiene standards for the food and chemical industries.

Q: Can the capping machine adapt to different lid sizes? Is it easy to operate?

Yes. Our automatic capping machine features interchangeable capping heads, allowing it to adapt rapidly to various lid shapes and sizes. The pneumatic mechanism includes adjustable cylinder pressure, which guarantees a secure seal without damaging the container or the lid. This precision keeps the lid damage rate at %%BRICKS_EDITOR_CONTENT_PLACEHOLDER＜ 0.1%.

Q: How many operators are required, and what is the production efficiency?

The entire line is designed for maximum labor efficiency; a single operator can manage the “manual lid placement + automated capping” process. For 5-gallon drums, the system achieves an operating speed of $\ge 150$ drums per hour, significantly boosting your throughput while reducing labor overhead.

Q: What justifies the price difference between your machines and "budget" alternatives?

We don’t just “stack features”; we build a brand based on transparency. Unlike competitors who hide their component sources, we explicitly specify our core brands in the contract: Siemens PLC, Schneider Electricals, Keyence Sensors, and SEW Motors. While cheap machines often suffer from sensor drift or pneumatic leaks within six months, our equipment is engineered to withstand the rigors of continuous $5 \times 8$-hour production cycles.

Q: Is the filling production line easy to clean and maintain?

Absolutely. The filling section is directly connected via piping to the mixing tank, featuring a design with no dead corners. This prevents residual buildup and makes the cleaning process fast and thorough—ideal for facilities that need to switch between different products frequently without cross-contamination.

Q: What kind of after-sales support do you provide?

We provide three layers of security: Contractual Guarantee: Every core component brand is explicitly listed in your contract. Pre-delivery Testing: We conduct live performance tests using your specific materials and containers; final acceptance occurs only after standards are met. Parts Availability: Our spare parts inventory is fully stocked year-round, ensuring your production never halts while waiting for a replacement.

Q: How difficult is the installation and integration process?

The machine features a simple, linear bottle feeding/discharge structure with a standard roller conveying height of 800 ± 50 mm. Equipped with Variable Frequency Drive (VFD) speed control, it integrates seamlessly into existing production lines. It is designed for “plug-and-play” simplicity, making installation straightforward even for teams with minimal technical training.

Single-drum 5-gallon filling production line is designed for soy sauce, vinegar, cooking wine, edible oil, disinfectants, and antifreeze. It utilizes high-quality SUS316L/304 stainless steel, featuring a precise pneumatic capping mechanism with a cap damage rate of less than 0.1%.

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Irregularly Shaped Bottle Filling and Capping Machine

Direct Manufacturer from China 23+ years of industry experience

Your Complete Production Solution

Designed for efficiency, precision, and reliability

Turnkey Solution

Modular Design

Fast ROI

±0.5% Accuracy

Tracking Filling

Precise Weighing

Peanut oil

Barrel-aged Rice Wine

Drummed Pesticides

Barrel-packed Light Soy Sauce

Water-based coatings

Diluent

Machine Introduction

I. Dual-Head Filling Machine

Weight Adjustment Range	18 kg – 25 kg
Filling Speed	300–500 barrels/hour (18L) — varies depending on the material and bottle neck size.
Equipment Dimensions	(Length × Width × Height) 4900 × 2100 × 3680 mm
Filling Accuracy	±0.5%
Material Interface	DN40
Material Inlet Pressure	< 0.6 MPa
Power Supply	380V AC, 50Hz
Air Source: Pressure 0.5 ± 0.1 MPa; Consumption 8–10 m3/h	8 mm air tubing with quick connector

Features:

1. Utilizes imported sensors, ensuring stable performance and a long service life.

2. Features PLC-controlled weighing and filling for high precision.

3. Employs a dual-speed filling process (rapid filling initially, followed by slow filling as the target weight is approached) to guarantee filling accuracy.

4. The piping connects directly to the mixing tank, ensuring filling stability and facilitating easy cleaning.

5. Machine Structure: All components in direct contact with the product are constructed from 304 stainless steel; other structural parts are made from 304 stainless steel, carbon steel, and similar materials.

6. Simple to operate and easy to install; features multi-speed filling capabilities (fast/slow).

2. Automatic Capping Machine (Manual Cap Feeding)

Breakage Rate	Less than 0.1%
Weight	300 kg
Power	0.55 kW
Filling Accuracy	±0.5%
Compatible Caps	(Custom)
Overall Dimensions	1500 × 760 × 1500 mm
Material	Exterior — 304 Stainless Steel
Bottle Height Range	Customizable upon request
Production Capacity	150 barrels/hour

Features:

1. Pneumatic capping mechanism: stable and reliable operation.

2. Adaptable tooling: the capping head can be interchanged to accommodate various cap shapes and sizes.

3. Linear bottle feeding and discharge: ensures smooth operation; features variable frequency speed control for easy integration into production lines.

4. Simple structure: easy to operate and maintain.

5. Pneumatic capping action: adjustable tightness ensures a secure seal without damaging the bottle or cap.

6. Convenient adjustment: the capping head mechanism can be easily raised or lowered.

7. Manual cap placement: caps are placed onto the bottles manually.

8. Continuous operation: enables automated production, saving time and boosting efficiency.

Product Analysis

Irregularly Shaped Bottle Filling and Capping Integrated Machine Schematic Diagram

Technical Requirements

1. Roller Conveying Height: H = 800 ± 50 mm
2.five-gallon drummed materials; overall operating speed ≥ 150 drums per hour.
3.All parts in contact with the material, as well as those in contact with
disinfectant solution, are constructed from food-grade 316L stainless steel.
4.The drawings are for reference purposes only; the final specifications are subject to the confirmed order.

Specifically designed for high-volume products such as soy sauce, vinegar, cooking wine, edible oils, disinfectants, and antifreeze. Featuring weight feedback control, two-stage filling, and automatic capping, the system achieves an accuracy of ≤±0.2% and is compatible with liquids of any viscosity or temperature. Ideal for the food, daily chemical, and general chemical industries, it offers both single-station and dual-station configurations and can be operated by a single person—effectively eliminating the compliance risks and product return issues associated with "insufficient net content " right at the source.

Equipment Introduction

Why Choose Us

It is not merely about "high precision," but about having the confidence to clearly
specify the manufacturer of every single component.
Many filling machines simply claim "high precision," yet never disclose which sensors or PLCs they utilize. We put our component specifications out in the open:

Weighing Core

Mettler-Toledo Sensors + Siemens PLC + Siemens Touchscreen

Electrical Control

Complete Schneider System (Main Control + Low-Voltage Components)

Pneumatics & Sensing

Airtac Cylinders + Keyence (Japan) Fiber Optic Sensors

Power & Transmission

SEW Motors + Delta VFDs/Servos

While our competitors are "stacking features," we are "building a brand." It is not merely "functional," but built to withstand the rigorous test of 5×8 hours of continuous production.

Filling Section:

Directly connected via piping to the mixing tank, facilitating easy cleaning and ensuring no dead corners or residual buildup.

Material-contacting parts are constructed from SUS316L, while non- contacting parts utilize SUS304; suitable for universal application in both food and chemical industries.

Gland End:

Manual Lid Placement + Automated Capping: A Single Operator Can Manage the Entire Line

Interchangeable Capping Heads: Rapidly Adapts to Various Lid Models.

Adjustable Cylinder Pressure: Ensures Capping Without Damaging Either the Container or the Lid.

Damage Rate < 0.1%: Every Lid Saved Translates Directly into Profit

We have seen far too many customers’ unfortunate experiences after purchasing cheap filling machines:

Sensor drift—requiring recalibration every morning.

Pneumatic components began leaking after just six months of use.

No one could be reached when a breakdown occurred; the manufacturer claimed, “We warranty the main unit only, not the components.”

What's the difference between us？

All core components and brands are explicitly specified in the contract.

Prior to delivery, we conduct live performance tests using your materials and your containers; final acceptance takes place only after performance standards are met.

After-Sales Support: Our spare parts inventory is fully stocked year-round, ensuring your production line never has to halt while waiting for replacement parts.

Single-head Benchtop antigen reagent filling and capping machine FAQ

How does your filling production line guarantee filling accuracy?

We utilize a weight feedback control system powered by world-class hardware: Mettler-Toledo sensors integrated with a Siemens PLC. The process employs a “two-stage filling” technique: a rapid initial fill for efficiency, followed by a slow, precise drip as the target weight is approached. This ensures a stable accuracy of ≤± $\le \pm 0.2\%$ , effectively eliminating compliance risks related to “insufficient net content.”

What types of materials can this machine handle? Are there temperature limits?

The system is highly versatile and compatible with liquids of any viscosity or temperature. Whether it is thin disinfectants and antifreeze or viscous edible oils and sauces, the machine performs consistently. All material-contact parts are constructed from food-grade SUS316L stainless steel, meeting the most stringent hygiene standards for the food and chemical industries.

Can the capping machine adapt to different lid sizes? Is it easy to operate?

Yes. Our automatic capping machine features interchangeable capping heads, allowing it to adapt rapidly to various lid shapes and sizes. The pneumatic mechanism includes adjustable cylinder pressure, which guarantees a secure seal without damaging the container or the lid. This precision keeps the lid damage rate at $< 0.1\%$ .

How many operators are required, and what is the production efficiency?

The entire line is designed for maximum labor efficiency; a single operator can manage the “manual lid placement + automated capping” process. For 5-gallon drums, the system achieves an operating speed of $\ge 150$ drums per hour, significantly boosting your throughput while reducing labor overhead.

What justifies the price difference between your machines and "budget" alternatives?

We don’t just “stack features”; we build a brand based on transparency. Unlike competitors who hide their component sources, we explicitly specify our core brands in the contract: Siemens PLC, Schneider Electricals, Keyence Sensors, and SEW Motors. While cheap machines often suffer from sensor drift or pneumatic leaks within six months, our equipment is engineered to withstand the rigors of continuous $5 \times 8$ -hour production cycles.

Is the filling production line easy to clean and maintain?

Absolutely. The filling section is directly connected via piping to the mixing tank, featuring a design with no dead corners. This prevents residual buildup and makes the cleaning process fast and thorough—ideal for facilities that need to switch between different products frequently without cross-contamination.

What kind of after-sales support do you provide?

We provide three layers of security:

Contractual Guarantee: Every core component brand is explicitly listed in your contract.
Pre-delivery Testing: We conduct live performance tests using your specific materials and containers; final acceptance occurs only after standards are met.
Parts Availability: Our spare parts inventory is fully stocked year-round, ensuring your production never halts while waiting for a replacement.

How difficult is the installation and integration process?

The machine features a simple, linear bottle feeding/discharge structure with a standard roller conveying height of $800 \pm 50\text{ mm}$ . Equipped with Variable Frequency Drive (VFD) speed control, it integrates seamlessly into existing production lines. It is designed for “plug-and-play” simplicity, making installation straightforward even for teams with minimal technical training.