5,000–6,000 Bottles/Hour Fully Automatic Liquid Soap Filling Machine Production Line

The complete line consists of a bottle lifting and unscrambling unit, a 12-head piston filling system, automatic cap placement, high-speed capping, round bottle labeling, bottom coding, and connecting conveyors. The entire process—from the entry of empty bottles to the completion of coding on the finished product—is fully automated and synchronized, reducing manual labor while ensuring stability and high efficiency.

1. Elevator + Bottle Unscrambler Features automatic bottle feeding, unscrambling, and automatic replenishment; suitable for round bottles; production capacity is approximately 6,000 bottles per hour.

2. 12-Head Piston Filling Machine 30–240 ml capacity, 12 heads, ±1% accuracy. Output for 100 ml bottles is approximately 6,000 bottles/hour with flat caps and 5,000 bottles/hour with pointed-tip caps. Features “no bottle, no fill” functionality and a drip-proof design.

3. Automatic Cap Feeding and Sorting Machine Automatically sorts and feeds caps; compatible with both pointed-tip and flat caps, ensuring a high success rate for capping.

4. High-Speed ​​Capping Machine Simulates manual capping; compatible with both pointed-tip caps and flat caps. Processing speed is approximately 5,000 bottles/hour for 100ml bottles with pointed-tip caps and 6,000 bottles/hour for those with flat caps; the capping pass rate is at least 99%.

5. Fully Automatic Round Bottle Labeling Machine Uses a roll-on labeling method with fiber-optic tracking; labeling accuracy is ±1 mm. Suitable for round bottles; maximum label width is 130 mm, and label length ranges from 10 to 300 mm.

6. Videojet Coding Printer Bottom coding; suitable for production dates and batch numbers. Features automatic printhead cleaning to reduce ink buildup.

7. Connecting Conveyor An 8-meter connecting conveyor ensures synchronized operation across the entire line and smooth running.

Each unit can operate independently or be integrated into a fully coordinated production line. Customization is available based on bottle type, cap type, and production capacity.

Specifically designed for personal care and household cleaning liquids, using verifiable engineering parameters to reduce your production risk.

We provide a complete turnkey line and handle all interface requirements.

The complete line consists of a bottle lifting and unscrambling unit, a 12-head piston filling machine, an automatic cap placer, a high-speed capping machine, a round bottle labeling machine, a bottom coding system, and an 8-meter connecting conveyor. We provide production line blueprints, installation videos, and operation videos, thereby minimizing risks associated with sourcing from multiple vendors, incompatible interfaces, and unclear lines of responsibility.

Specifications are transparent, and the brand is stipulated in the contract attachment.

Key components include Delta variable frequency drives, Siemens or Mitsubishi PLCs, Schneider low-voltage electrical components, SICK or Optex sensors, and AirTAC pneumatic components. The machine body is constructed from 304 stainless steel, while parts in contact with the product are made of 316L stainless steel. A detailed configuration list is available for your engineering and procurement teams to review item by item.

Specifications are categorized by cap type; production capacity ratings are accurate and not overstated.

For 100ml bottles, the output is approximately 6,000 bottles/hour with flat caps and 5,000 bottles/hour with caps; filling accuracy is ±1%. Rather than citing a generic production figure, we specify capacities based on bottle and cap types. Final specifications are determined through actual testing with your product samples and bottles to minimize the risk of failing to meet performance targets upon implementation.

Quick bottle-type changeover; suitable for orders with multiple specifications.

Compatible with 30ml, 60ml, 100ml, and 240ml bottle sizes, as well as both pointed-tip and flat caps. Changing bottle sizes takes approximately 20 minutes; certain sizes require additional turntable or mold accessories. Suitable for OEM and ODM production, as well as operations involving multiple specifications, small batches, and diverse orders.

After-sales service has defined boundaries; support is actionable.

We offer a one-year warranty and lifetime maintenance. A toolkit and a supply of wear parts are included with the equipment. On-site commissioning by our technicians can be arranged for domestic locations; for overseas locations, we provide remote video guidance, with on-site service available subject to conditions and separate fee arrangements. While we do not promise “zero failures,” we clearly define the scope of the warranty, the list of wear parts, and our service response procedures.

Transparent delivery schedules and payment milestones.

Approximately 32 calendar days after receipt of the deposit. Payments are to be made according to the milestones specified in the contract; wire transfers are accepted, and specific terms can be negotiated. Domestic shipping costs are included, while international shipping costs will be quoted separately. Delivery and payment terms are clearly outlined to facilitate your financial planning and product launch schedule.