Irregularly Shaped Bottle Filling and Capping Integrated Machine For IVD bottle, Fruit-flavored drinks, Eye drops, Iodine disinfectant, Essential oils And Cosmetics

Q: What level of filling accuracy and quantity control does the system provide?

The machine utilizes a high-precision peristaltic pump and PLC-controlled metering to ensure exceptional accuracy. It delivers precise quantity control with an accuracy of ±0.5%, which significantly reduces reagent waste and lowers overall production costs.

The Irregularly Shaped Bottle Filling and Capping Integrated Machine is a precision-engineered. By seamlessly combining high-accuracy filling with secure, consistent capping, it eliminates the need for multiple machines, maximizing floor space and production efficiency.Optimized for the pharmaceutical, medical, and cosmetic sectors, this machine is the perfect choice for high-value liquids such as IVD bottles, eye drops, iodine disinfectants, and essential oils, as well as consumer goods like cosmetics and fruit-flavored drinks.

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Irregularly Shaped Bottle Filling and Capping Machine

Direct Manufacturer from China 23+ years of industry experience

Exclusive to irregularly shaped bottles

GMP pharmaceutical grade standards

Automatic bottle sorting and feeding

Applicable Industries

Biopharmaceuticals

We offer custom-shaped vials for filling and capping medical reagents, diagnostic reagents, nucleic acid extraction reagents , immunoassay reagents, and biological agents, catering to small-dose, high-precision requirements.

In vitro diagnostics

In IVD filling and capping of irregularly shaped bottles for testing reagents, ampling tube reagents, biochemical reagents, POCT reagents, etc.

Food and beverage

Food and beverage Irregularly shaped bottles for edible essential oils and flavoring essential oils,Plant-based protein drinks, nutritional supplement drinks,Cold brew coffee bottle

Beauty and daily chemical industry

Beauty and daily chemical industry Filling and capping of reagent products in irregularly shaped bottles (curved bottles, irregular bottles, small-capacity bottles), such as , essential oils, and makeup removers.

IVD bottle

Fruit-flavored drinks

Skin care products

Eye drops

Essential oils

Iodine disinfectant

Technical parameters

Model	GHAFC-4-2
Filling head	4 heads
Production capacity	15ML: Over 3000 bottles/hour 60ML: 1800-2000 bottles/hour
Capping pass rate	≥99%
Rated power	3.6kw
Working air pressure	0.6-0.8Mpa
Approximate weight of equipment	Approximately 1000 kg
Filling range	10-60ml
Screw cap	Double-headed
Filling accuracy	15ML：≦0.4ML 60ML：≦0.7ML
Speed control	Variable frequency speed control
Operating voltage	380V 220V 50HZ
Single-unit noise	≤80dB
External dimensions	Approximately 380011002000mm

Why Choose Us

Custom-made for irregularly shaped bottles, ensuring a more precise fit.

Deeply rooted in the field of filling and capping irregularly shaped bottles, we have designed a unique positioning structure for irregular bottle bodies and special bottle mouths. This structure can adapt to multiple sizes of irregularly shaped bottles, allowing for quick changeovers without complex adjustments. It solves the core pain points of the industry, such as "difficulty in positioning irregularly shaped bottles and large filling deviations," and meets the mass production needs of multiple industries, including biopharmaceuticals and IVD.

Four-head high-efficiency mass production, visible cost reduction and efficiency improvement.

The four-head synchronous filling and capping integrated design enables fully automated operation with minimal human intervention, significantly improving production efficiency and making it suitable for large-scale mass production scenarios (not suitable for small-batch operations). At the same time, it provides precise quantity control (accuracy ±0.5%), reducing reagent waste and helping companies lower production costs and increase capacity.

Compliance and quality assurance, adapting to stringent industry standards

The entire equipment is made of 304 stainless steel, and the material contact parts meet food-grade and medical-grade standards, comply with industry standards such as GMP and HACCP, and prevent cross-contamination and reagent leakage. It can safely adapt to various reagents such as corrosive and volatile reagents, and meet the stringent production requirements of biopharmaceuticals and fine chemicals.

Stable, durable, and easy to maintain, reducing operating costs

Adopting a servo control system, it operates stably and can operate continuously for 24 hours with a low failure rate; the quick-release structure design makes cleaning and maintenance convenient, requiring no professional technicians, greatly reducing equipment downtime, extending equipment lifespan, and reducing the company's later operation and maintenance costs.

Product Features with Irregularly Shaped Bottle Filling and Capping Machine

1. This machine model is specially designed by our company for small-volume bottles. It is an automatic equipment that integrates manual bottle placement, automatic filling, automatic cap feeding, automatic capping, and automatic bottle dispensing for liquid materials.

2. The exterior stainless steel parts are made of 304 stainless steel, the parts in contact with materials are made of medical-grade silicone tubing, and the filling head is made of PP or polytetrafluoroethylene.

3. This machine is designed for various bottle shapes and uses a fixture system, making it easy and convenient to switch between different products.

4. High-precision peristaltic pump is used for filling, ensuring high filling accuracy.

5. The capping section adopts servo capping, which has a high capping qualification rate and adjustable torque.

6. PLC-controlled metering allows for setting of filling volume and number of bottles via the touchscreen on the equipment.

7. The integrated design not only ensures accurate and rapid filling and capping but also has a small footprint and an attractive appearance.

Irregularly Shaped Bottle Filling and Capping Integrated Machine Schematic Diagram

This machine is mainly suitable for filling and capping various types of reagents and packaging materials in the biopharmaceutical and laboratory medicine industries. It employs a mold and return belt system, feeding the mold containing the bottle into an intermittently moving turntable for corresponding capping and sealing. With a compact design, stable performance, and convenient maintenance, it is an ideal capping device. The control unit uses a PLC program and is operated via a human-machine interface. It also features frequency conversion speed regulation for the main unit, stepless speed regulation for the conveyor belt, and frequency conversion speed regulation for the capping servo drive to adapt to the production capacity requirements of various specifications.

Irregularly Shaped Bottle Filling and Capping Integrated Machine FAQ

How does Irregularly Shaped Bottle Integrated Machine handle containers with complex or irregular geometries?

We have developed a unique positioning structure and a dedicated fixture system specifically for irregular bottle bodies and specialized mouths. This design addresses common industry pain points, such as difficulty in positioning and large filling deviations, ensuring a precise fit for every container.

What industry standards does this filling and capping integrated machine comply with?

The machine is built to meet stringent international standards, including GMP and HACCP. The exterior is constructed from 304 stainless steel, while all material contact parts utilize food-grade and medical-grade materials, such as medical-grade silicone tubing and PP or polytetrafluoroethylene filling heads.

How versatile is the filling and capping integrated machine when switching between different bottle sizes?

The equipment is highly adaptable. The integrated positioning structure and mold/return belt system can accommodate multiple sizes and shapes of bottles. This allows for quick changeovers between different products without the need for complex adjustments.

Can the filling and capping integrated machine safely handle volatile or corrosive chemical reagents?

Yes. The machine is specifically designed to safely adapt to various reagents, including those that are corrosive or volatile. This makes it an ideal solution for the demanding production environments of the biopharmaceutical and fine chemical industries.

What level of filling accuracy and quantity control does the system provide?

The machine utilizes a high-precision peristaltic pump and PLC-controlled metering to ensure exceptional accuracy. It delivers precise quantity control with an accuracy of $\pm 0.5\%$ , which significantly reduces reagent waste and lowers overall production costs.

How much space is needed for this filling and capping integrated machine?

The integrated design combines manual bottle placement, filling, cap feeding, capping, and dispensing into a single unit. This provides a small footprint and an attractive appearance, allowing you to maximize your facility’s workspace while ensuring rapid and accurate production.

What industries can benefit from using the filling and capping integrated machine？?

Industries such as biopharmaceuticals, in vitro diagnostics(IVD), food, beverage, and daily chemical can benefit from this machine.

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