Fully Automatic Six-Head Peristaltic Pump Filling Machine

Q: What are the primary advantages of a 6-head peristaltic pump filling machine compared to other filling methods?

The 6-head configuration offers a perfect balance between high-speed production and extreme precision. Because it uses peristaltic pumps: Zero Contamination: The liquid only touches the medical-grade tubing, never the pump internal parts. High Accuracy: Each of the six heads can be individually calibrated via the PLC to ensure consistent fill volumes across all bottles. Gentle Handling: It is ideal for shear-sensitive liquids or products that must remain sterile.

Q: How difficult is the cleaning process when switching between different products?

Cleaning is exceptionally simple and rapid. Since the product only comes into contact with the pump tubing and the filling nozzles: You only need to clean or replace the tubing and the SUS316 nozzles. The design allows for quick disassembly without specialized tools. This significantly reduces downtime during product changeovers, making it highly efficient for facilities handling multiple formulas (e.g., switching from skincare products to detergents).

Q: How does the peristaltic pump filling machine prevent product waste and messy spills?

The machine incorporates a dual-layer protection system to ensure a clean working environment: “No Bottle, No Fill” Sensor: Using Keyence or similar high-end sensors, the machine detects the presence of a container. If a bottle is missing in the sequence, the specific nozzle will not fire. Anti-Leak Mechanism: Each of the six nozzles is equipped with a specialized shut-off valve. Drip Tray: A separate tray catches any residual micro-drips, preventing “stringing” or contamination of the bottle exteriors.

Q: Can this machine be integrated into an existing automated production line?

Yes, absolutely. The system is designed with high-level automation in mind: PLC & Touchscreen Control: Features a collaborative Delta/Schneider control system that can sync with upstream bottle unscramblers and downstream capping or labeling machines. Variable Frequency Speed Regulation: You can easily adjust the conveyor and filling speeds to match the tempo of your entire production line.

Q: What materials are used to ensure the machine meets GMP and hygiene standards?

The machine is built for durability and strict compliance: Main Body: Constructed from SUS304 stainless steel for excellent corrosion resistance and easy external wiping. Contact Parts: All components that touch the liquid are made of SUS316 stainless steel, which is the gold standard for pharmaceutical and food-grade hygiene. Reliable Components: It uses world-renowned brands like Airtac (pneumatics) and Delta/Keyence (electronics) to ensure long-term stability and low failure rates.

Q: How is the filling volume adjusted for different bottle sizes?

Adjustment is handled digitally through the intuitive touchscreen interface. You do not need to manually adjust mechanical cams or gears for volume changes. Simply input the desired parameters into the PLC, and the peristaltic pumps will adjust the rotation cycles to deliver the precise amount required.

This fully automatic six-head peristaltic pump filling machine is specifically designed for high-standard production in the pharmaceutical, food, and daily chemical industries. Featuring a six-head synchronized design, the machine significantly boosts production efficiency. Whether for disinfectants, oral liquids, or skincare serums, this equipment delivers a stable, precise, and intelligent automated filling solution.

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Fully Automatic Peristaltic Pump Filling Machine

Direct Manufacturer from China 23+ years of industry experience

Irregularly Shaped Bottle Filling and Capping Machine

Professional Team: After-Sales Guarantee

Compliant with pharmaceutical and health standards

PLC intelligent control

Peristaltic Pump Filling Machine For Applicable Industries

Pharmaceutical Industry

Suitable for a wide range of topical pharmaceuticals—including skin disinfectants, liniments, and lotions—this equipment ensures precise filling, complies with GMP standards, and safeguards both efficacy and safety.

Food and Beverage

Precise filling for flavored oils, aromatic extracts, and functional beverages; features food-grade materials and a drip-proof design to ensure hygiene and safety.

Daily chemical industry

Suitable for high-value daily chemical products —such as essential oils, perfumes, and makeup removers—this system offers high filling precision and ensures clean, aesthetically pleasing bottle openings, thereby elevating the overall product quality and appeal.

Veterinary Medicine

Suitable for filling topical veterinary liquid medications, constructed from corrosion-resistant materials, and compatible with a wide range of bottle types—meeting the medication needs of both livestock farming and pet care sectors.

Seasoning Oil

Topical Medications for Pets

juice

Functional Drinks

body wash

Povidone-Iodine Disinfectant

Skincare Products

Cooking wine

Antibacterial detergent

Technical parameters

Applicable Bottle Specifications	Non-standard Customization
Yield	1,000 bottles/ hour (500ml)
hopper	Parts in contact with materials: SUS316
Approximate Equipment Weight	Approximately 500 kg
Filling Range	500ML
Filling Accuracy	±3%
Operating Voltage	Single-phase 240V 50Hz; Three-phase 420V 50Hz
Single-Unit Noise	≤80 dB

Benefits of Fully Automatic Peristaltic Pump Filling Machine

Precise Filling, Flexible Adjustment

The filling volume and speed are easily adjustable, and the machine is equipped with a "no bottle, no fill" function to effectively prevent material waste. An automatic peristaltic pump replenishment system ensures a continuous and stable filling process, thereby meeting the demands of continuous production.

High-precision metering, easy to clean.

Utilizing a peristaltic pump metering system, the equipment delivers high filling precision, meeting the rigorous standards of the pharmaceutical and food industries regarding fill volume variation. Cleaning is simple and rapid, while product changeovers are efficient and convenient.

Intelligent Control, Simple Operation

Utilizing a collaborative control system featuring a PLC and touchscreen, the equipment incorporates variable frequency speed regulation and automatic counting, offering a user-friendly and intuitive operating interface. With its high degree of automation, the system facilitates seamless integration with upstream and downstream equipment, thereby enhancing overall production line efficiency.

Hygienic Design, Compliant with Standards

The entire machine is primarily constructed from SUS304 stainless steel, offering corrosion resistance and ease of cleaning. It features simple disassembly and assembly, and complies with pharmaceutical hygiene standards and GMP requirements.

Product Features with Fully Automatic Peristaltic Pump Filling Machine

1. Incorporates world-renowned electrical components—including brands such as Delta, Keyence, and Schneider—as well as pneumatic components from Taiwan’s Airtac, ensuring a low failure rate, stable and reliable performance, and a long service life.

2. The filling volume and speed are easy to adjust, and the machine features a "no bottle, no fill" function. The automatic replenishment system, driven by a peristaltic pump, is convenient and ensures stable, continuous filling operations.

3. This machine utilizes a peristaltic pump for metering, ensuring high filling accuracy as well as simple, convenient, and rapid cleaning.

4. The filling nozzles are equipped with a specialized anti-leak mechanism, supplemented by a separate drip tray; this dual anti-drip safeguard ensures a clean filling process, free from stringing or dripping.

5. Features PLC and touchscreen control, variable frequency speed regulation, and automatic counting; offers simple operation, facilitates seamless integration into production lines, and boasts a high degree of automation.

6. The main body of the machine is constructed primarily from SUS304 stainless steel, while all components in contact with the product are made of SUS316 material, ensuring both aesthetic appeal and durability. The unit features a simple design that facilitates easy disassembly and cleaning, thereby meeting stringent pharmaceutical hygiene standards.

Fully Automatic Peristaltic Pump Filling Machine Schematic Diagram

Irregularly Shaped Bottle Filling and Capping Integrated Machine Schematic Diagram

This filling machine for the medical and pharmaceutical industry—developed by our company based on years of manufacturing experience—utilizes a peristaltic pump for precise volumetric filling. Integrating mechanical, electrical, and pneumatic technologies, and controlled by a PLC, it features a rational design, a compact structure, and an aesthetically pleasing appearance. Its key characteristics include stable and reliable performance, high filling accuracy, strong adaptability, simple operation, and convenient maintenance.

Fully Automatic Peristaltic Pump Filling Machine FAQ

What are the primary advantages of a 6-head peristaltic pump filling machine compared to other filling methods?

The 6-head configuration offers a perfect balance between high-speed production and extreme precision. Because it uses peristaltic pumps:

Zero Contamination: The liquid only touches the medical-grade tubing, never the pump internal parts.
High Accuracy: Each of the six heads can be individually calibrated via the PLC to ensure consistent fill volumes across all bottles.
Gentle Handling: It is ideal for shear-sensitive liquids or products that must remain sterile.

How difficult is the cleaning process when switching between different products?

Cleaning is exceptionally simple and rapid. Since the product only comes into contact with the pump tubing and the filling nozzles:

You only need to clean or replace the tubing and the SUS316 nozzles.
The design allows for quick disassembly without specialized tools.
This significantly reduces downtime during product changeovers, making it highly efficient for facilities handling multiple formulas (e.g., switching from skincare products to detergents).

How does the peristaltic pump filling machine prevent product waste and messy spills?

The machine incorporates a dual-layer protection system to ensure a clean working environment:

“No Bottle, No Fill” Sensor: Using Keyence or similar high-end sensors, the machine detects the presence of a container. If a bottle is missing in the sequence, the specific nozzle will not fire.
Anti-Leak Mechanism: Each of the six nozzles is equipped with a specialized shut-off valve.
Drip Tray: A separate tray catches any residual micro-drips, preventing “stringing” or contamination of the bottle exteriors.

What types of liquids is this machine best suited for?

This machine is versatile and handles a wide range of low-to-medium viscosity liquids. Based on its SUS316 stainless steel contact parts, it is perfect for:

Food & Beverage: Juice, functional drinks, seasoning oils, and cooking wine.
Pharmaceutical & Medical: Povidone-iodine disinfectants and topical medications for pets.
Personal Care & Chemical: Body wash, skincare products, and antibacterial detergents.

Can this machine be integrated into an existing automated production line?

Yes, absolutely. The system is designed with high-level automation in mind:

PLC & Touchscreen Control: Features a collaborative Delta/Schneider control system that can sync with upstream bottle unscramblers and downstream capping or labeling machines.
Variable Frequency Speed Regulation: You can easily adjust the conveyor and filling speeds to match the tempo of your entire production line.

What materials are used to ensure the machine meets GMP and hygiene standards?

The machine is built for durability and strict compliance:

Main Body: Constructed from SUS304 stainless steel for excellent corrosion resistance and easy external wiping.
Contact Parts: All components that touch the liquid are made of SUS316 stainless steel, which is the gold standard for pharmaceutical and food-grade hygiene.
Reliable Components: It uses world-renowned brands like Airtac (pneumatics) and Delta/Keyence (electronics) to ensure long-term stability and low failure rates.

How is the filling volume adjusted for different bottle sizes?

Adjustment is handled digitally through the intuitive touchscreen interface. You do not need to manually adjust mechanical cams or gears for volume changes. Simply input the desired parameters into the PLC, and the peristaltic pumps will adjust the rotation cycles to deliver the precise amount required.

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