Fully Automatic Explosion-proof Bottle Unscrambler

This fully automatic, explosion-proof bottle unscrambler is specifically engineered for the pharmaceutical, pesticide, cosmetics, and fine chemical industries. Featuring authoritative whole-machine explosion-proof certification, it serves as the premier safety choice for production lines handling flammable liquids such as alcohol and solvents. The main body of the equipment is constructed from SUS304 stainless steel, fully complying with GMP sanitary standards; its rounded-corner, dead-angle-free design ensures the rigorous cleanliness requirements demanded by pharmaceutical-grade applications.

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Fully Automatic Explosion-Proof Bottle Unscrambler

Direct Manufacturer from China 23+ years of industry experience

Irregularly Shaped Bottle Filling and Capping Machine
Explosion Safety
High speed bottle sorting
PLC intelligent control

Applicable Industries

Pharmaceuticals Healthcare

Suitable for the plastic bottle packaging of solid dosage forms, Vitamin tablets, calcium tablets, fish oil softgels,such as tablets, capsules, granules, and powders. The equipment is constructed from SUS304 stainless steel, complying with GMP cleanliness standards to ensure the safety and regulatory compliance of pharmaceutical production.

Pesticide Industry

Suitable for the pre-filling treatment of bottled pesticide formulations, such as seed coating agents, suspension concentrates, and emulsifiable concentrates. The equipment is corrosion-resistant and easy to clean, designed to meet the specific requirements of pesticide manufacturing environments.

Cosmetics Industry

Packaging for alcohol-containing personal care products, such as toners, astringents, perfumes, and hairsprays.

Fine Chemicals Industry

Suitable for the pre-treatment stage of bottling lines for chemical products such as industrial alcohol, solvent- based cleaning agents, antifreeze, and brake fluid. The equipment is corrosion-resistant and easy to clean, enabling it to meet the specific requirements of chemical manufacturing environments.

Square flat bottle

drug

Fruit-flavored drinks

Cough Syrup

Skin care products

Vitamins

Eye drops

Medical Povidone-Iodine

Essential oils

Seed Coating Agent

Iodine disinfectant

Fish Oil Softgels

Iodine disinfectant

Alcohol Disinfectant

Iodine disinfectant

Hand Sanitizer

Iodine disinfectant

Suspension Concentrate

Technical parameters

Bottle Sorting Speed 150 bottles/minute (60 mL bottles)
Sorting Success Rate ≥99%
Compressed Air Pressure 0.4–0.6 MPa
Air Consumption 0.5 m³/h

Why Choose Us

Professional Explosion-Proof Certification

Certified explosion-proof for the entire unit, specifically designed for production lines handling flammable liquids such as alcohol—ensuring guaranteed safety.

GMP-Standard Materials

SUS304 stainless steel body with rounded corners and no dead angles, meeting pharmaceutical-grade hygiene requirements.

Rapid Changeover

No tools are required for bottle changeover; adjustments can be completed in 10 minutes, enabling adaptability to multi-variety production.

Seamlessly integrated with the production line

Specifically designed to complement 12-head follow-type filling and capping lines, featuring synchronized control to maximize efficiency.

Product Features with Fully Automatic Explosion-Proof Bottle Unscrambler

This machine is designed to unscramble 30ml and 120ml round bottles supplied by the client. By receiving a bulk load of randomly oriented bottles into its hopper, the system conveys and aligns them, ensuring they enter the filling machine’s conveyor line in an upright and orderly fashion. The use of this equipment significantly reduces the physical labor intensity for operators, representing a truly fully automated solution.

1. The equipment consists of a main bottle-sorting unit and a bottle storage and lifting hopper.

2. The entire machine structure is constructed from 304 stainless steel and aluminum components.

3. Features stepless speed control and achieves a high bottle-sorting success rate.

4. Incorporates automatic photoelectric control; the machine automatically stops operation in the event of a bottle jam.

Fully Automatic Explosion-Proof Bottle Unscrambler Schematic Diagram

Irregularly Shaped Bottle Filling and Capping Integrated Machine Schematic Diagram

Explosion-proof Motor

Explosion-proof Motor

Fully Automatic Explosion-Proof Bottle Unscrambler FAQ

Unlike equipment that offers only partial explosion protection, our bottle unscrambler has received certification for whole-machine explosion-proofing. This means that every component—from the core motor and electrical control cabinet to all sensors and wiring connectors—is designed in strict accordance with explosion-proof standards. It was developed specifically for production environments involving flammable and explosive liquids—such as alcohol, industrial solvents, and perfumes—and is capable of eliminating safety risks caused by electrical sparks at the source.

It is extremely simple. This device features a **”tool-free quick-change”** design. Operators do not need to use tools such as wrenches; instead, they can complete a specification switch—for instance, changing from 30ml to 120ml bottles, or switching between different bottle shapes—within just 10 minutes using simple manual adjustments and calibrated positioning. This significantly boosts efficiency for multi-variety, small-batch production runs.

The machine body is constructed entirely from SUS304 stainless steel, featuring a finely polished surface finish. To meet pharmaceutical-grade GMP standards, we have specifically incorporated a rounded-corner design; this eliminates physical cleaning blind spots, preventing material residue accumulation and inhibiting bacterial growth, making it ideally suited for the pharmaceutical, food, and high-end cosmetics industries.

The machine is equipped with a highly sensitive, built-in intelligent photoelectric monitoring system. Should any issues arise on the conveyor line—such as bottle squeezing, tipping, or a downstream backup causing a blockage—the device will automatically detect the anomaly and immediately shut down to prevent damage to the bottles or motor burnout. Once the fault has been cleared, the system can be quickly reset to resume production.

Yes, it can. The machine is designed with standardized communication interfaces, enabling signal synchronization with other equipment, such as mainstream filling machines. Furthermore, thanks to its stepless speed control function, you can precisely match the bottle unscrambling frequency to the speed of your downstream filling operations, thereby achieving fully automated, intelligent linkage across the entire production line.